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Definition Of Investment Casting Manufacturers

2025-03-21

Investment casting is an industrial process based on lost-wax casting, one of the oldest known metal-forming techniques. The term "lost-wax casting" can also refer to modern investment casting processes.

Investment casting has been used in various forms for the last 5,000 years. In its earliest forms, beeswax was used to form patterns necessary for the casting process. Today, more advanced waxes, refractory materials and specialist alloys are typically used for making patterns. Investment casting is valued for its ability to produce components with accuracy, repeatability, versatility and integrity in a variety of metals and high-performance alloys.

 

Water glass and silica sol investment casting are the two primary investment casting methods currently in use. The main differences are the surface roughness and cost of casting. Water glass method dewaxes into the high-temperature water, and the ceramic mould is made of water glass quartz sand. Silica sol method dewaxes into the flash fire, and silica sol zircon sand makes the ceramic mould. Silica sol method costs more but has the better surface than the water glass method

 

The process can be used for both small castings of a few ounces and large castings weighing several hundred pounds. However, it is most suitable for small parts at large volumes.[5] It can be more expensive than die casting or sand casting, but per-unit costs decrease with large volumes. Investment casting can produce complicated shapes that would be difficult or impossible with other casting methods. It can also produce products with exceptional surface qualities and low tolerances with minimal surface finishing or machining required.

 

Investment casting is used in the aerospace and power generation industries to produce turbine blades with complex shapes or cooling systems. Blades produced by investment casting can include single-crystal (SX), directionally solidified (DS), or conventional equiaxed blades.
 
Investment casting is also widely used by firearms manufacturers to fabricate firearm receivers, triggers, hammers, and other precision parts at low cost.
 
Other industries that use standard investment-cast parts include military, aerospace, medical, jewelry, airline, automotive and golf clubs especially since the start of 3D printing technology.
 
 
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Benefits of Investment Casting:
* Design Flexibility: Many different alloys, including tool steel, stainless steel, carbon steel, aluminum, and low-alloy steel,
can be used in the process.
* Exceptional Surface finish and dimensional accuracy reduces the need for secondary finishing and machining, while also
decreasing waste and lead-times.
* Higher Complexity and Efficiency : Additive manufacturing is incorporated into the investment casting process by the 3D-printing of patterns which provides design complexity not achievable with traditional tooling methods. It can also eliminate
the cost of tooling and machining while allowing faster delivery.
* Environmentally friendly: The investment casting process includes recycling (of metals and wax) and it does not produce any toxic substances.

Lead time of Investment Casting Process:
Mold+samples: 25-30Days
Mass production: 40-45 Days after Payment
 
Investment Casting Process:
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